Capabilities


Dow Dow

To read more about our departments simply choose from the list below:

Lap

  • 22 Custom Made Lap Stations in a state of the art temperature controlled atmosphere ( 70ºF +/- .2ºF).
  • Over $250,000 of XX $ XXX I.D. & O.D.
  • Range of Lapping Capabilities .062 – 1.500.
  • Air Gagging on a computer controlled calibration system with resolution up to .000001″.
  • 12 Johansson O.D. Mikrokators .000010″ Graduation.
  • 5 Johansson O.D. Mikrokators .000020 Graduation.
  • 5 Bausch & Lomb Stereo Microscopes.
  • 3 Studer S-20 Match Fit Precision Grinders.
  • 3 Supertec Precision Grinders.
  • 4 Edmunds E8005 Trendsetter Capable of reading .000010 on External Diameters.

Test/Assembly

  • 8 Test Bays with Mil-PRF-6083 (Red-Oil). Capable of 5000 PSI and 25 Gallons per minute.
  • 6 Test Bays with Mil-PRF-83282. Capable of 5000 PSI and 25 Gallons per minute.
  • 6 Test Bays with Skydrol Oil. Capable of 5000 PSI and 25 Gallons per minute.
  • 3 Sheffield Micro view Trim Grinder retrofit with RAM Optics, for optical flow grinding.
  • 1 Crystal Lake Grinders custom tooled for flow grinding capabilities.
  • Various support equipment. XY recorders, power supply units, PDQ meters, Flow Meters, Load Cell, and LVDT’s.
  • Temperature Controlled Test and Assembly Area (70°F ± 2°F).

Engineering

  • Enterprise Resource Planning (ERP) – M1
  • SolidWorks – CAD
  • AutoCAD – CAD
  • MasterCAM – CAD/CAM
  • PartMaker – CAD/CAM

Machining

Swiss Type Machining Centers

  • 1 Citizen L-32 7 axis machining center
  • 1 Citizen L-20 7 axis machine center
  • 1 Citizen A-32 7 axis machining center

Lathes

  • 1 HAAS ST30-SS CNC lathe
  • 1 HAAS ST20 CNC lathe
  • 2 HAAS ST20 SS (1 w/ bar feeder)
  • 2 FEMCO HL-25 CNC lathes
  • 4 FEMCO HL-25D (Durga) CNC lathes
  • 1 HAAS TL-1 tool room lathe
  • VF-2 5-axis Indexer

Mills

  • 1 HASS CNC MINI MILL with fourth axis
  • 1 HAAS CNC SUPER MINI MILL with fourth axis
  • 4 HAAS VF-2 CNC mills with fourth axis

NC and Manual Machines

  • 2 Bridgeport mills
  • 1 Mori Seiki engine lathe
  • 1 Hardinge engine lathe
  • 1 El Dorado M75 gundrilling machine
  • Hwacheon manual lathe

EDM

  • 2- FANUC C400iA wire machine with .004-.012 wire size capabilities
  • 1-FANUC ROBODRILL D14MiA5
  • w/14 position Tool Changer (for cutting graphite)
  • EROWA ROBOT COMPACT 99 positions tool holder
  • 1- Sodick SMALL Hole DRILLING EDM
  • 1-AgieCharmilles FO350s CNC Sinker w/ 32 position Tool Changer
  • 1-FANUC ROBODRILL T14iFsa mill
  • w/14 position Tool Changer (for cutting graphite)
  • 1-AgieCharmilles FORM 200 SP CNC Sinker w/ 32 position Tool Changer

Grind

OD Grinding

  • 2 Studer S20 Cylindrical Grinders
  • 4 Supertec G20P-50NC OD Grinders
  • 5 Supertec G20P-50CNC OD Grinders
  • 1 Supertec G25A-50CNC angle head grinder
  • 1 Supertec G25P-50CNC OD grinder
  • 1 Brown & Sharp #5 Cylindrical Grinder
  • 1 Crystal Lake 12″ Cylindrical Grinder
  • 1 Crystal Lake 7″ Cylindrical Grinder
  • 2 Excello Center Lap Machines

ID Grinding

  • 1 Okamoto IGM-NCIII/2 CNC ID Grinder

Jig Grinding

  • 2 Moore G18 Jig Grinders

Surface Grinding

  • FSG 2A818 2-Axis Surface Grinder
  • FSG 3A1224 3-Axis Surface Grinder

Centerless Grinding

  • Cincinnati #2 OM Centerless Grinder
  • Cincinnati Cinco Centerless Bar Grinder

Stress Relief

  • 3 Ovens for in house stress relief (up to 800′)

Hone

  • 16 Sunnen Hones.
  • Sunnen SH-4000
  • 6 Additional Sunnen Hones at Manufacturing Facility.
  • 4 – 1804 Sunnen Strokers w/ auto sizing.
  • 3 – 1660 Sunnen Strokers.
  • Ability to hone blind holes.
  • Inspection Equipment including: 1) Full line of Sunnen gage products. 2) XXX Ring gages 3) Digital & analog air gages with resolution up to .000001″.

Deburr

  • 6 – Custom made stations for I.D. & O.D. capabilities implemented with each machining cell to maximize one piece flow.
  • 2 Stereo Microscopes
  • Foredom Hand Tools
  • Glass Bead Cleaning
  • Aluminum Oxide Blasting
Dow Dow